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过程能力指数在化探样品分析质量评估中的应用

The Application of Process Capability Index in the Quality Assessment for Geochemical Samples Analysis

  • 摘要: 过程能力指数(CPK)是衡量工序能力满足产品质量标准要求程度的量值,CPK越大,产品质量越高,同时考虑到生产加工的经济性,通常将CPK控制在一个可以接受的水平。本研究首次将工业生产常用的过程能力指数方法运用于地矿实验室分析质量评估,通过计算西藏1∶20万罗拉木等两个图幅化探样品中插入的西藏地区沉积物成分分析标准物质(GBW 07320、GBW 07325、GBW 07328)共114个检测项目的过程能力指数,综合评价样品分析数据的整体质量。结果表明,所有检测项目的CPK均大于CPK允许值,Na2O、MgO、Al2O3、SiO2等63个检测项目的CPK< 1.33,Cu、Li、Be、W等47个项目的CPK> 0.67,Th、Ag、Cr、Hg等4个项目的CPK < 0.67。对于过程能力较差的检测项目应列入质量改进计划,如通过能力验证试验、选择合适的标准物质、仪器期间核查、标准化操作、分析技术改进等措施提高分析数据的准确度和稳定性。过程能力指数的应用为化探样品分析测试质量评价提供了一种简便快捷、科学合理的质量评价方法,可为不同检测项目分析方案的合理选择提供依据,同时有效降低实验室经济成本。

     

    Abstract: The process capability index (CPK) is the value that measures the degree of process capability to meet the quality standard of products. In the process control, if the CPK is bigger, the product quality is better. Considering the economy of production and processing, the CPK is usually controlled at an acceptable level. In this paper, we firstly applied a process capability index from industry to the quality assessment of analysis in the geological laboratory. The comprehensive evaluation of the overall quality of the samples was obtained through calculating the process of 114 capability indexes of the standard sediments (GBW 07320, GBW 07325 and GBW 07328) with the geochemical samples selected from the two Tibet 1∶200000 Luolamu map. The results show that all the CPK were more than the threshold levels of CPK. In all of the testing items, 63 items′ CPK such as Na2O, MgO, Al2O3 and SiO2 etc, were more than 1.33, 47 items′ CPK such as Cu, Li, Be, W etc were more than 0.67. However, the CPK of Th, Ag, Cr and Hg were less than 0.67. As for the items with poor process capability, the tests for process capability were taken, appropriate standard materials were selected, equipment calibrated, chemical procedures standardized and the measurement methods optimized in order to improve accuracy and stability of the analytical data. The application of process capability index provided a convenient and scientific method for quality evaluation of geochemical sample analysis, which provided the scientific basis to choose analysis plans for different testing items and reduce the cost.

     

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